Process Optimization Engineer

Our client, a global leader in advanced chemical manufacturing, is seeking an experienced and analytical Process Optimization Engineer to join their state-of-the-art facility in Chicago, Illinois, US . This critical role is focused on enhancing the efficiency, safety, and productivity of existing chemical manufacturing processes. As a Process Optimization Engineer, you will identify bottlenecks, implement improvements, and apply advanced engineering principles to maximize yield, reduce waste, and improve overall operational performance.

The ideal candidate will possess a strong background in chemical engineering, a deep understanding of process control, and a proven ability to drive continuous improvement initiatives. You should be adept at data analysis, problem-solving, and collaborating with cross-functional teams, including production, R&D, and maintenance. This position offers a dynamic environment where your technical expertise will directly contribute to operational excellence and sustainable manufacturing practices.

Key Responsibilities:

• Analyze existing chemical manufacturing processes to identify areas for optimization, cost reduction, and quality improvement.
• Design and implement process modifications, including equipment upgrades, new control strategies, and operational procedure changes.
• Conduct root cause analysis for process deviations, quality issues, and operational inefficiencies.
• Utilize process simulation software and data analysis tools to model and predict process behavior.
• Develop and implement advanced process control strategies to improve stability, yield, and throughput.
• Collaborate with production teams to train operators on new procedures and ensure smooth implementation of process changes.
• Lead and participate in continuous improvement projects, applying methodologies such as Lean Manufacturing and Six Sigma.
• Ensure all process modifications comply with safety regulations, environmental standards, and quality specifications.
• Monitor key performance indicators (KPIs) and report on the impact of optimization efforts.
• Prepare detailed engineering reports, process flow diagrams, and P&IDs.
• Stay current with industry best practices, new technologies, and regulatory requirements in chemical manufacturing.

Qualifications:

• Bachelor's or Master's degree in Chemical Engineering.
• Minimum of 5-7 years of experience in process engineering or process optimization within a chemical manufacturing environment.
• Strong understanding of chemical reaction engineering, mass and heat transfer, thermodynamics, and fluid mechanics.
• Proficiency in process simulation software (e.g., Aspen Plus, Hysys) and data analysis tools (e.g., Python, R, MATLAB, statistical software).
• Experience with process control systems (DCS, PLC) and instrumentation.
• Proven track record of successfully optimizing chemical processes and delivering measurable results.
• Excellent analytical, problem-solving, and critical thinking skills.
• Strong communication and interpersonal skills, with the ability to work effectively in a team environment.
• Knowledge of Lean Manufacturing or Six Sigma methodologies (Green Belt or Black Belt certification a plus).

What We Offer:

• Competitive salary and comprehensive benefits package.
• Opportunities for professional growth and advanced technical training.
• A challenging and rewarding role in a global manufacturing company.
• A collaborative and innovative work environment.
• The chance to make a significant impact on operational efficiency and sustainability.

If you are a highly skilled Process Optimization Engineer ready to drive excellence in chemical manufacturing, apply today to join our client's cutting-edge team!