2,496 Process Engineer Petrochemical jobs in the United States
Senior Chemical Process Engineer - Petrochemical
27513 Whispering Pines, North Carolina
$150000 Annually
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Our client, a leading global chemical manufacturing company, is seeking a highly skilled and experienced Senior Chemical Process Engineer to join their advanced research and development team in Raleigh, North Carolina . This role will focus on the design, optimization, and scale-up of chemical processes within their state-of-the-art petrochemical facilities.
The Senior Chemical Process Engineer will be responsible for leading projects related to process improvement, troubleshooting existing operations, and developing new chemical manufacturing processes. You will utilize your expertise in chemical engineering principles, thermodynamics, fluid mechanics, and mass transfer to analyze process data, identify inefficiencies, and implement innovative solutions. Key responsibilities include developing process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and performing process simulations using software such as Aspen Plus or HYSYS. You will conduct feasibility studies, economic evaluations, and risk assessments for new and modified processes. This role also involves collaborating with R&D scientists, equipment vendors, and plant operations teams to ensure successful process implementation and scale-up from laboratory to pilot plant and commercial production. You will contribute to safety reviews (e.g., HAZOP studies) and ensure compliance with all relevant industry regulations and environmental standards. A strong understanding of catalysis, reaction kinetics, and separation technologies is essential.
Qualifications:
The Senior Chemical Process Engineer will be responsible for leading projects related to process improvement, troubleshooting existing operations, and developing new chemical manufacturing processes. You will utilize your expertise in chemical engineering principles, thermodynamics, fluid mechanics, and mass transfer to analyze process data, identify inefficiencies, and implement innovative solutions. Key responsibilities include developing process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and performing process simulations using software such as Aspen Plus or HYSYS. You will conduct feasibility studies, economic evaluations, and risk assessments for new and modified processes. This role also involves collaborating with R&D scientists, equipment vendors, and plant operations teams to ensure successful process implementation and scale-up from laboratory to pilot plant and commercial production. You will contribute to safety reviews (e.g., HAZOP studies) and ensure compliance with all relevant industry regulations and environmental standards. A strong understanding of catalysis, reaction kinetics, and separation technologies is essential.
Qualifications:
- Bachelor's degree in Chemical Engineering required; Master's degree or Ph.D. is a significant plus.
- Minimum of 7 years of experience in chemical process design, development, and optimization within the petrochemical or chemical manufacturing industry.
- Proven experience in process simulation software (e.g., Aspen Plus, HYSYS, ChemCAD).
- Strong knowledge of P&ID development, PFD creation, and mass/energy balance calculations.
- Experience with HAZOP studies and other process safety methodologies.
- Understanding of reaction engineering, separation processes, and equipment design.
- Excellent analytical, problem-solving, and project management skills.
- Proficiency in data analysis tools and statistical methods.
- Strong written and verbal communication skills, with the ability to present technical information effectively.
- Experience working with cross-functional teams and managing project timelines.
- Familiarity with chemical plant operations and scale-up challenges.
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0
Lead Chemical Process Engineer - Petrochemical Operations
32201 Jacksonville, Florida
$120000 Annually
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Our client, a major player in the petrochemical industry, is seeking a highly skilled and experienced Lead Chemical Process Engineer to oversee and optimize operations at their facility in Jacksonville, Florida, US . This senior position requires a strong technical background in chemical engineering principles, extensive experience in process design, simulation, and optimization, and a proven ability to lead teams and drive operational excellence. You will be instrumental in ensuring the safe, efficient, and profitable operation of complex chemical processes. Your responsibilities will encompass troubleshooting process issues, implementing process improvements, managing capital projects related to process upgrades, and ensuring compliance with environmental, health, and safety regulations. The ideal candidate will possess a deep understanding of unit operations, thermodynamics, fluid mechanics, and mass transfer, along with expertise in process simulation software and data analysis. You will also be responsible for mentoring junior engineers, developing Standard Operating Procedures (SOPs), conducting process hazard analyses (PHAs), and contributing to strategic planning for future plant expansions and modifications. A strong focus on innovation, continuous improvement, and collaboration with operations and maintenance teams is essential. The successful candidate will have a passion for tackling complex engineering challenges and a commitment to fostering a culture of safety and high performance within the engineering department.
Responsibilities:
Qualifications:
Responsibilities:
- Lead process engineering activities for chemical manufacturing units.
- Design, develop, and optimize chemical processes for efficiency and safety.
- Conduct process simulations, heat and material balances, and P&ID development.
- Troubleshoot operational issues and implement effective solutions.
- Manage process improvement projects, including scope definition, design, and execution.
- Ensure compliance with environmental regulations and safety standards (e.g., OSHA, EPA).
- Perform Process Hazard Analyses (PHAs) and HAZOP studies.
- Develop and update Standard Operating Procedures (SOPs).
- Mentor and provide technical guidance to junior process engineers.
- Collaborate with R&D, operations, and maintenance teams.
- Evaluate new technologies and recommend process upgrades.
Qualifications:
- Bachelor's degree in Chemical Engineering; Master's degree preferred.
- Minimum of 10 years of experience in chemical process engineering, with significant experience in the petrochemical industry.
- Professional Engineer (PE) license strongly preferred.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS).
- Strong knowledge of unit operations, reaction kinetics, and thermodynamics.
- Experience with P&IDs, HAZOP, and process safety management (PSM).
- Excellent analytical, problem-solving, and project management skills.
- Proven leadership and team management capabilities.
- Strong communication and interpersonal skills.
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1
Lead Chemical Process Engineer - Petrochemical Plant
95814 Sacramento, California
$145000 Annually
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Our client, a major player in the chemical manufacturing industry, is seeking an experienced Lead Chemical Process Engineer to join their advanced facility in Sacramento, California, US . This role is pivotal in optimizing and ensuring the efficiency, safety, and reliability of our complex chemical processes. You will lead process improvement initiatives, conduct detailed process simulations and analyses, and troubleshoot operational issues to enhance productivity and product quality. Responsibilities include developing and implementing process design modifications, managing process safety studies (e.g., HAZOP), and ensuring compliance with all environmental and safety regulations. You will also play a key role in the scale-up of new processes from pilot plant to full-scale production. The ideal candidate will possess a strong foundation in chemical engineering principles, thermodynamics, fluid mechanics, and mass transfer. Experience with process simulation software (e.g., Aspen Plus, HYSYS) and advanced process control strategies is essential. Excellent problem-solving skills, strong analytical capabilities, and a commitment to continuous improvement are required. You should have proven experience in leading engineering projects and mentoring junior engineers. A Bachelor's degree in Chemical Engineering is mandatory; a Master's degree or Ph.D. is a plus. A minimum of 8-10 years of progressive experience in chemical process engineering, preferably within the petrochemical or related manufacturing sectors, is essential. Professional Engineer (PE) license is highly desirable. This is a significant opportunity to contribute to cutting-edge chemical manufacturing and drive operational excellence in a challenging industrial environment. If you are a dedicated and innovative engineer, we encourage you to explore this role.
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2
Senior Process Engineer - Petrochemical
75202 Dallas, Texas
$110000 Annually
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Our client is seeking a highly experienced Senior Process Engineer to join their dynamic team in **Dallas, Texas, US**. This role is critical in optimizing and managing complex chemical processes within our state-of-the-art facilities. The ideal candidate will possess a strong understanding of chemical reaction engineering, thermodynamics, fluid mechanics, and separation processes. You will be responsible for designing, developing, and troubleshooting chemical processes, ensuring efficiency, safety, and environmental compliance. Key responsibilities include conducting feasibility studies, developing process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs), performing process simulations using software like Aspen HYSYS or similar, and collaborating with cross-functional teams including R&D, operations, and maintenance. You will also be involved in capital project planning and execution, conducting hazard and operability studies (HAZOP), and ensuring adherence to all regulatory standards. This position demands a proactive approach to problem-solving, excellent analytical skills, and the ability to mentor junior engineers. A Bachelor's or Master's degree in Chemical Engineering is required, along with a minimum of 7 years of progressive experience in the petrochemical industry. Strong communication and interpersonal skills are essential for effective collaboration and reporting. Come be a part of a leading organization driving innovation in chemical manufacturing.
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3
Senior Process Engineer - Petrochemical
49503 Grand Rapids, Michigan
$100000 Annually
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Job Description
Our client, a leading entity in the chemical manufacturing industry, is looking for a highly skilled Senior Process Engineer to contribute to their operations in **Grand Rapids, Michigan, US**. This role is integral to optimizing and troubleshooting complex chemical processes, ensuring efficiency, safety, and environmental compliance. The ideal candidate will possess extensive knowledge of chemical engineering principles and a proven track record in process design, simulation, and improvement.
As a Senior Process Engineer, you will be responsible for analyzing existing processes, identifying areas for enhancement, and implementing solutions to improve yield, reduce costs, and minimize waste. You will work on new process development, scale-up, and the design of process equipment. Your expertise will be crucial in supporting production teams and driving innovation within the plant.
Key responsibilities include:
Qualifications:
As a Senior Process Engineer, you will be responsible for analyzing existing processes, identifying areas for enhancement, and implementing solutions to improve yield, reduce costs, and minimize waste. You will work on new process development, scale-up, and the design of process equipment. Your expertise will be crucial in supporting production teams and driving innovation within the plant.
Key responsibilities include:
- Analyzing and optimizing chemical processes to improve efficiency, yield, and product quality.
- Designing, simulating, and implementing new process technologies and modifications.
- Troubleshooting process deviations and developing corrective actions.
- Conducting process hazard analyses (PHAs) and ensuring compliance with safety regulations.
- Developing P&IDs (Piping and Instrumentation Diagrams) and equipment specifications.
- Performing mass and energy balances for various process units.
- Collaborating with R&D, operations, and maintenance teams to implement process improvements.
- Managing process improvement projects from conception through to implementation and validation.
- Providing technical support and training to plant operators and engineers.
- Staying abreast of the latest advancements in chemical engineering and process technology.
Qualifications:
- Bachelor's degree in Chemical Engineering. Master's degree is a plus.
- Minimum of 6 years of experience in process engineering, preferably within the petrochemical or specialty chemicals sector.
- Strong understanding of chemical process design, simulation (e.g., Aspen Plus), and troubleshooting.
- Knowledge of process safety management (PSM) principles and HAZOP studies.
- Proficiency in P&ID development and interpretation.
- Excellent analytical, problem-solving, and decision-making skills.
- Strong communication and interpersonal skills, with the ability to work effectively in a team environment.
- Project management experience is highly valued.
- Familiarity with process control systems.
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4
Senior Process Engineer - Petrochemical
68101 Omaha, Nebraska
$115000 Annually
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Our client is seeking a highly motivated and experienced Senior Process Engineer to join their dynamic team in Omaha, Nebraska, US . This role is pivotal in optimizing chemical processes, ensuring safety, efficiency, and compliance with industry standards. The ideal candidate will possess a strong understanding of chemical reactions, thermodynamics, fluid dynamics, and process control systems. You will be responsible for designing, developing, and troubleshooting complex chemical processes, conducting feasibility studies, and implementing process improvements to enhance product yield and reduce operational costs. Collaboration is key; you will work closely with R&D, operations, and maintenance teams to implement new technologies and optimize existing ones. This includes developing P&IDs, process flow diagrams, and equipment specifications. You will also play a crucial role in HAZOP studies, risk assessments, and ensuring all process designs meet stringent safety and environmental regulations. Experience with process simulation software (e.g., Aspen Plus, HYSYS) is highly desirable. A Bachelor's or Master's degree in Chemical Engineering from an accredited institution is required, along with a minimum of 7 years of progressive experience in the chemical manufacturing or petrochemical industry. Excellent analytical, problem-solving, and communication skills are essential. The ability to lead projects and mentor junior engineers is also a significant plus. This is an exceptional opportunity to make a significant impact within a leading organization and contribute to cutting-edge chemical innovation.
Responsibilities:
Responsibilities:
- Design, develop, and optimize chemical processes for efficiency and safety.
- Conduct process simulations and feasibility studies.
- Troubleshoot and resolve operational issues in chemical production.
- Ensure compliance with all environmental, health, and safety regulations.
- Prepare technical reports, P&IDs, and process flow diagrams.
- Collaborate with cross-functional teams on process improvements and new project implementations.
- Participate in HAZOP studies and risk assessments.
- Manage process engineering projects from conception to completion.
- Mentor junior engineers and provide technical guidance.
- Bachelor's or Master's degree in Chemical Engineering.
- 7+ years of experience in chemical process engineering, preferably in petrochemicals.
- Proficiency in process simulation software (Aspen Plus, HYSYS).
- Strong knowledge of thermodynamics, fluid dynamics, and heat transfer.
- Experience with P&IDs and process automation.
- Excellent analytical and problem-solving skills.
- Strong communication and interpersonal skills.
- Project management experience is a plus.
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5
Senior Process Engineer - Petrochemical
23464 Virginia Beach, Virginia
$120000 Annually
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Our client, a leading innovator in advanced chemical processing, is seeking a highly experienced and motivated Senior Process Engineer to join their dynamic team in **Virginia Beach, Virginia, US**. This critical role will involve the design, optimization, and troubleshooting of complex chemical processes within their state-of-the-art facility. The ideal candidate will possess a strong foundation in chemical engineering principles, coupled with extensive practical experience in process simulation, scale-up, and plant operations.
Key responsibilities include developing and implementing process improvements to enhance efficiency, yield, and product quality; conducting feasibility studies for new process technologies; and ensuring compliance with all safety, environmental, and regulatory standards. You will also be responsible for generating detailed process documentation, including PFDs, P&IDs, and operating procedures. This position offers significant opportunities for professional growth and involvement in high-impact projects, contributing directly to the company's strategic objectives. The successful candidate will mentor junior engineers and collaborate with cross-functional teams, including R&D, manufacturing, and quality assurance, to drive innovation and operational excellence. A proactive approach to problem-solving and a commitment to continuous improvement are essential.
Qualifications:
Key responsibilities include developing and implementing process improvements to enhance efficiency, yield, and product quality; conducting feasibility studies for new process technologies; and ensuring compliance with all safety, environmental, and regulatory standards. You will also be responsible for generating detailed process documentation, including PFDs, P&IDs, and operating procedures. This position offers significant opportunities for professional growth and involvement in high-impact projects, contributing directly to the company's strategic objectives. The successful candidate will mentor junior engineers and collaborate with cross-functional teams, including R&D, manufacturing, and quality assurance, to drive innovation and operational excellence. A proactive approach to problem-solving and a commitment to continuous improvement are essential.
Qualifications:
- Bachelor's or Master's degree in Chemical Engineering or a related field.
- Minimum of 8 years of progressive experience in chemical process design and optimization.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS).
- In-depth knowledge of unit operations, thermodynamics, and fluid dynamics.
- Experience with HAZOP studies and process safety management.
- Excellent analytical, problem-solving, and communication skills.
- Proven ability to manage multiple projects simultaneously and meet deadlines.
- Experience in the petrochemical or specialty chemicals industry is highly preferred.
- Familiarity with regulatory frameworks such as EPA and OSHA is advantageous.
- Demonstrated leadership capabilities and experience in team collaboration.
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6
Senior Process Engineer - Petrochemical Operations
48201 Detroit, Michigan
$135000 Annually
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A major player in the Oil & Gas sector, operating extensive facilities in Detroit, Michigan, US , is seeking a highly experienced Senior Process Engineer to optimize and enhance their petrochemical operations. This role is integral to ensuring the efficiency, safety, and environmental compliance of our client's refining and chemical processing units. You will be responsible for analyzing existing processes, identifying areas for improvement, implementing new technologies, and troubleshooting operational challenges to maximize yield and minimize downtime. This position requires a deep understanding of chemical engineering principles and extensive experience in upstream or downstream oil and gas operations.
Key responsibilities include:
The ideal candidate will possess a Bachelor's degree in Chemical Engineering or a related discipline, with a minimum of 7 years of experience in process engineering within the Oil & Gas, petrochemical, or chemical manufacturing industries. Proven experience with process simulation software, strong analytical and problem-solving skills, and a thorough understanding of thermodynamics, fluid mechanics, and heat transfer are essential. Experience with process safety management (PSM) and familiarity with DCS (Distributed Control Systems) are highly desirable. Excellent communication and teamwork skills are required to effectively collaborate with cross-functional teams. A commitment to safety, quality, and continuous improvement is paramount.
Key responsibilities include:
- Analyzing process data, performance metrics, and operational logs to identify opportunities for efficiency improvements, cost reduction, and yield enhancement.
- Developing and implementing process modifications, upgrades, and new technologies to optimize plant performance and meet production targets.
- Conducting process simulations and modeling using specialized software (e.g., Aspen Plus, HYSYS) to evaluate design alternatives and troubleshoot operational issues.
- Leading root cause analysis (RCA) for process upsets and equipment failures, and developing corrective action plans.
- Ensuring all process designs and modifications comply with safety regulations, environmental standards, and company policies.
- Providing technical support and expertise to operations, maintenance, and project engineering teams.
- Developing and delivering training programs for plant personnel on process operations and safety procedures.
- Participating in process hazard analyses (PHAs) such as HAZOP studies.
- Managing small capital projects related to process improvements and equipment upgrades.
The ideal candidate will possess a Bachelor's degree in Chemical Engineering or a related discipline, with a minimum of 7 years of experience in process engineering within the Oil & Gas, petrochemical, or chemical manufacturing industries. Proven experience with process simulation software, strong analytical and problem-solving skills, and a thorough understanding of thermodynamics, fluid mechanics, and heat transfer are essential. Experience with process safety management (PSM) and familiarity with DCS (Distributed Control Systems) are highly desirable. Excellent communication and teamwork skills are required to effectively collaborate with cross-functional teams. A commitment to safety, quality, and continuous improvement is paramount.
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7
Senior Process Engineer - Petrochemical Manufacturing
77001 Houston, Texas
$110000 Annually
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Our client is seeking a highly skilled and experienced Senior Process Engineer to join their dynamic manufacturing team in Houston, Texas, US . This pivotal role is responsible for optimizing and troubleshooting complex chemical processes, ensuring efficient production, and upholding the highest safety and quality standards. The ideal candidate will possess a deep understanding of petrochemical operations, process simulation software, and continuous improvement methodologies. You will be instrumental in driving innovation and enhancing plant performance through meticulous data analysis, P&ID development, and HAZOP studies. Your expertise will also extend to commissioning new equipment, developing operating procedures, and providing technical guidance to junior engineers and plant operators. This position offers a challenging yet rewarding environment where your contributions will directly impact the success of the company's large-scale chemical production. We are looking for a proactive problem-solver with exceptional analytical and communication skills, capable of working effectively in a fast-paced industrial setting.
Responsibilities:
Responsibilities:
- Design, develop, and optimize chemical processes to improve efficiency, yield, and product quality.
- Conduct process simulations using industry-standard software (e.g., Aspen Plus, HYSYS).
- Develop and review Process Flow Diagrams (PFDs) and Piping & Instrumentation Diagrams (P&IDs).
- Lead and participate in Process Hazard Analyses (PHAs), including HAZOP studies.
- Oversee process-related aspects of capital projects, from conception to commissioning.
- Troubleshoot operational issues and implement corrective actions to minimize downtime.
- Develop and maintain Standard Operating Procedures (SOPs) and operator training materials.
- Monitor key process performance indicators and identify areas for improvement.
- Collaborate with cross-functional teams including operations, maintenance, safety, and R&D.
- Ensure compliance with all relevant environmental, health, and safety regulations.
- Bachelor's degree in Chemical Engineering or a related field. Master's degree preferred.
- Minimum of 5-7 years of progressive experience in process engineering within the petrochemical or chemical manufacturing industry.
- Proficiency in process simulation and modeling software.
- Strong knowledge of chemical engineering principles, thermodynamics, fluid mechanics, and reaction kinetics.
- Experience with HAZOP, LOPA, and other process safety management methodologies.
- Excellent analytical, problem-solving, and decision-making skills.
- Strong communication, interpersonal, and team leadership abilities.
- Ability to work independently and manage multiple projects simultaneously.
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8
Senior Process Engineer - Petrochemical Operations
48201 Detroit, Michigan
$120000 Annually
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Our client, a major player in the downstream oil and gas sector, is seeking an experienced Senior Process Engineer for their operations near Detroit, Michigan, US . This critical role focuses on optimizing and ensuring the safe, efficient, and reliable operation of petrochemical processing units. The Senior Process Engineer will be responsible for process troubleshooting, performance monitoring, debottlenecking, and implementing improvements to maximize yield, minimize downtime, and ensure compliance with environmental and safety regulations. The ideal candidate possesses a strong background in chemical engineering principles, extensive experience in petrochemical or refining processes, and a proven ability to lead and influence operational teams.
Key Responsibilities:
Qualifications:
Key Responsibilities:
- Provide expert technical support for the safe and efficient operation of petrochemical processing units, including distillation, cracking, reforming, and separation processes.
- Monitor unit performance using process data historians and analytical tools, identifying deviations and implementing corrective actions.
- Troubleshoot operational issues, conduct root cause analysis (RCA), and develop practical solutions to improve reliability and efficiency.
- Lead and participate in Process Hazard Analyses (PHAs) such as HAZOP studies to identify and mitigate safety risks.
- Develop and implement process improvement projects, including debottlenecking studies, capacity expansions, and technology upgrades.
- Perform process simulations using software like HYSYS or Aspen Plus to evaluate design changes and optimize operating conditions.
- Develop and maintain Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), and operating procedures.
- Ensure compliance with all environmental regulations, permits, and company safety standards.
- Mentor junior process engineers and provide technical guidance to operations personnel.
- Collaborate with maintenance, project engineering, and safety departments to ensure seamless operations.
- Participate in the Management of Change (MOC) process for modifications to process equipment or operating procedures.
- Analyze energy consumption and identify opportunities for energy efficiency improvements.
- Evaluate new technologies and recommend their implementation where appropriate.
- Prepare technical reports, economic evaluations, and project justifications.
- Support start-up activities for new units or after planned turnarounds.
Qualifications:
- Bachelor's or Master's degree in Chemical Engineering or a related field.
- Minimum of 8 years of progressive experience in process engineering within the petrochemical, refining, or chemical manufacturing industries.
- Deep understanding of chemical engineering principles, thermodynamics, fluid mechanics, and mass transfer.
- Proven experience in process troubleshooting, optimization, and project implementation in a plant environment.
- Proficiency with process simulation software (e.g., HYSYS, Aspen Plus, PRO/II) and data analysis tools.
- Strong knowledge of process safety management (PSM) principles and hazard analysis techniques (e.g., HAZOP).
- Excellent analytical, problem-solving, and decision-making skills.
- Strong communication, interpersonal, and leadership skills.
- Ability to work effectively in a team-oriented environment and manage multiple priorities.
- Experience with Distributed Control Systems (DCS) is a plus.
- Professional Engineer (PE) license is a desirable qualification.
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