420 Process Optimization Engineer jobs in the United States

Process Optimization Engineer

74602 Osage, Oklahoma Phillips 66

Posted 5 days ago

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**Phillips 66 & YOU - Together we can fuel the future**
The **Process Optimization Engineer** provides process technical expertise and services focused on technical support, including troubleshooting, monitoring, and optimization, to ensure optimum unit performance while adhering to safety and environmental standards. This role also involves small process engineering designs and project development support within area teams, interfacing with various departments across the refinery.
**Responsibilities May Include:**
+ Monitor and evaluate unit performance and maintain effective monitoring reports
+ Troubleshoot operational and process quality problems
+ Develop solutions for unit optimization and generate ideas for process design improvements
+ Provide technical content for operating procedures and detailed process specifications
+ Maintain and update P&ID's and equipment data sheets
+ Complete process hazard analysis and fulfill process safety management (PSM) requirements
+ Ensure full compliance with Management of Change (MOC) procedures
+ Develop and monitor key performance metrics for assigned units
+ Provide guidance to operations in line with environmental and operational requirements
+ Manage capital and operating expense budgets
+ Collaborate with other refinery departments and perform physical inspections including climbing ladders and towers
+ Utilize DCS and advanced process control systems to optimize operating units
**Required Qualifications:**
+ Legally authorized to work in the job posting country
+ Bachelor's Degree in Chemical Engineering
+ 1 or more years of direct experience in refining and/or the chemical industry in the field of process engineering
+ Valid driver's license
**Preferred Qualifications:**
+ Catalytic reaction operational experience
+ Strong oral/written communication skills and the ability to interact and work in a team environment
+ Experience with process simulation programs such as Hysys, AspenPlus, or Petro-Sim
+ Computer proficient including applications for Microsoft Word, Excel and PowerPoint
The **Ponca City Refinery** is located in Ponca City, Oklahoma, approximately 95 miles northwest of Tulsa, Oklahoma. Its facilities include crude distilling, naphtha reforming, fluid catalytic cracking, alkylation, hydrodesulfurization and delayed coking units. The refinery processes a mixture of light, medium and heavy crude oil delivered via pipeline from Oklahoma, Texas, New Mexico, the U.S. Rockies and Canada. Infrastructure improvements have enabled the delivery of locally produced crude oil by pipeline and truck. The refinery produces a high percentage of transportation fuels and anode-grade petroleum coke. Refined products are primarily distributed to customers by company-owned and common carrier pipelines to markets throughout the Midcontinent region.
**Total Rewards**
At Phillips 66, providing access to high quality programs and care for you and your family is important to us. Maintaining a culture of well-being - physical, emotional, social, and financial - is essential for a high-performing organization. When we are at our best, we are poised to deliver exceptional results - personally and professionally. Benefits for certain eligible, full-time employees include:
+ Annual Variable Cash Incentive Program (VCIP) bonus
+ 8% 401k company match
+ Cash Balance Account pension
+ Medical, Dental, and Vision benefits with an annual company contribution to a Health Savings Account for employees on HDHP
+ Total well-being programs and incentives, including Employee Assistance Plan, well-being reimbursement, and backup family care services
Learn more about Phillips 66 Total Rewards ( .
Phillips 66 has more than 140 years of experience in providing the energy that enables people to dream bigger and go farther, faster. We are committed to improving lives, and that is our promise to our employees and our communities. We are sustained by the backgrounds and experiences of our diverse teams, which reflect who we are, the environment we create and how we work together. We have been recognized by the Human Rights Campaign, U.S. Department of Labor and the _Military Times_ for our continued commitment to inclusive practices and policies in the hiring and retention of those in the LGBTQ+ community and military veterans. Our company is built on values of safety, honor and commitment. We call our cultural mindset Our Energy in Action, which we define through four simple, intuitive behaviors: We work for the greater good, create an environment of trust, seek different perspectives and achieve excellence.
Learn more about Phillips 66 and how we are working to meet the world's energy needs today and tomorrow, by visiting phillips66.com.
**To be considered**
In order to be considered for this position you must complete the entire application process, which includes answering all prescreening questions and providing your eSignature on or before the requisition closing date of **07/31/2025** .
Candidates for regular U.S. positions must be a U.S. citizen or national, or an alien admitted as permanent resident, refugee, asylee or temporary resident under 8 U.S.C. 1160(a) or 1255(a)(1). Individuals with temporary visas such as E, F-1, H-1, H-2, L, B, J, or TN or who need sponsorship for work authorization now or in the future, are not eligible for hire.
**Phillips 66 is an Equal Opportunity Employer**
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Senior Process Optimization Engineer

90017 Riverside, California $140000 Annually WhatJobs

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full-time
Our client, a leading innovator in advanced materials science, is seeking a highly skilled Senior Process Optimization Engineer to join their dynamic team in Los Angeles, California, US . This critical role will focus on enhancing and streamlining chemical processes to improve efficiency, yield, and product quality. You will be instrumental in the design, development, and implementation of new process technologies, as well as the continuous improvement of existing operations. The ideal candidate will possess a deep understanding of chemical engineering principles, reaction kinetics, thermodynamics, and mass transfer operations. Responsibilities include analyzing process data, identifying bottlenecks, and developing data-driven solutions. You will also be responsible for conducting feasibility studies, pilot plant trials, and scaling up processes from laboratory to full production. Strong collaboration skills are essential, as you will work closely with R&D, production, and quality assurance teams to ensure seamless integration of process improvements. A key aspect of this role involves ensuring all processes adhere to strict safety and environmental regulations. You will also be involved in troubleshooting process deviations and implementing corrective actions. Experience with process simulation software (e.g., Aspen Plus, HYSYS) and statistical analysis tools is highly desirable. The ability to manage multiple projects simultaneously and communicate complex technical information effectively to both technical and non-technical audiences is paramount.

Qualifications:
  • Bachelor's or Master's degree in Chemical Engineering or a related field.
  • Minimum of 5 years of experience in process engineering, preferably within the chemical manufacturing sector.
  • Proven track record of successful process optimization and implementation.
  • Proficiency in process simulation and data analysis software.
  • Excellent understanding of chemical plant operations and safety protocols.
  • Strong analytical and problem-solving skills.
  • Exceptional communication and interpersonal abilities.
  • Eligibility to work in the US without sponsorship.
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Senior Process Optimization Engineer

10001 New York, New York $110000 Annually WhatJobs

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full-time
Our client, a leading manufacturing and logistics innovator, is seeking a highly skilled and experienced Senior Process Optimization Engineer to join their dynamic team in New York City, New York, US . This pivotal role will focus on enhancing operational efficiency, reducing waste, and implementing cutting-edge industrial engineering methodologies across various production and supply chain processes. You will be instrumental in designing, developing, and implementing advanced process improvements, leveraging data analytics, simulation modeling, and lean manufacturing principles. Responsibilities include conducting thorough analysis of existing workflows, identifying bottlenecks and areas for improvement, and proposing data-driven solutions. You will lead cross-functional teams in the implementation of new processes and technologies, ensuring seamless integration and minimal disruption. Furthermore, you will develop and maintain performance metrics, conduct root cause analysis for process deviations, and drive continuous improvement initiatives. The ideal candidate will possess a strong understanding of statistical process control, Six Sigma methodologies, and project management. A Bachelor's or Master's degree in Industrial Engineering or a related field is required, along with a minimum of 5-7 years of relevant experience in process improvement and optimization, preferably within a complex operational environment. Excellent analytical, problem-solving, and communication skills are essential, as is the ability to effectively collaborate with stakeholders at all levels. Experience with process simulation software (e.g., Arena, AnyLogic) and data analysis tools (e.g., Minitab, Excel, SQL) is highly desirable. Join us in shaping the future of industrial efficiency in the heart of New York City, New York, US .

Key Responsibilities:
  • Analyze and optimize manufacturing and logistics processes to improve efficiency, quality, and cost-effectiveness.
  • Develop and implement process improvement projects using lean, Six Sigma, and other methodologies.
  • Design and conduct experiments to validate process changes and improvements.
  • Create and maintain process documentation, standard operating procedures, and training materials.
  • Utilize simulation and modeling tools to predict and improve process performance.
  • Collaborate with operations, engineering, and quality assurance teams to implement solutions.
  • Track and report on key performance indicators (KPIs) related to process efficiency and effectiveness.
  • Mentor junior engineers and provide technical guidance.

Qualifications:
  • Bachelor's or Master's degree in Industrial Engineering, Mechanical Engineering, Operations Management, or a related field.
  • Minimum of 5 years of experience in industrial engineering, process improvement, or operations management.
  • Proven track record of successfully implementing process improvements that resulted in measurable gains.
  • Proficiency in lean manufacturing principles and Six Sigma methodologies (Green Belt or Black Belt certification preferred).
  • Experience with process simulation software and statistical analysis tools.
  • Strong analytical, problem-solving, and project management skills.
  • Excellent communication and interpersonal skills, with the ability to influence and collaborate with cross-functional teams.
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Senior Process Optimization Engineer

27513 Whispering Pines, North Carolina $110000 Annually WhatJobs

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full-time
Our client is seeking a highly motivated and experienced Senior Process Optimization Engineer to join their dynamic team in **Raleigh, North Carolina, US**. This pivotal role is responsible for analyzing, designing, and implementing improvements to manufacturing and operational processes to enhance efficiency, quality, and cost-effectiveness. You will be instrumental in driving innovation and continuous improvement initiatives across the organization, ensuring our client remains at the forefront of the industry.

Key Responsibilities:
  • Lead the identification and analysis of current operational processes, identifying bottlenecks and areas for improvement using statistical methods and Lean Six Sigma principles.
  • Develop and implement innovative solutions and process redesigns to improve throughput, reduce waste, and enhance product quality.
  • Collaborate with cross-functional teams, including production, quality assurance, and R&D, to integrate new processes and technologies seamlessly.
  • Design and conduct experiments (DOE) to validate process changes and measure their impact on key performance indicators (KPIs).
  • Develop and maintain detailed process documentation, standard operating procedures (SOPs), and training materials.
  • Mentor junior engineers and provide technical guidance on process engineering best practices.
  • Utilize advanced simulation and modeling tools to predict the impact of process changes and optimize system performance.
  • Monitor and report on the performance of implemented process improvements, ensuring sustained benefits and adherence to quality standards.
  • Stay abreast of the latest industry trends, technologies, and methodologies in industrial engineering and process optimization.
  • Contribute to the development of capital expenditure proposals for new equipment and technologies related to process improvements.
Qualifications:
  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field. Master's degree preferred.
  • Minimum of 5-7 years of progressive experience in industrial engineering, process optimization, or manufacturing engineering.
  • Proven track record of successfully implementing Lean Manufacturing, Six Sigma (Green Belt or Black Belt certification a plus), or other continuous improvement methodologies.
  • Strong analytical and problem-solving skills with the ability to interpret complex data sets and develop data-driven solutions.
  • Proficiency in process simulation software (e.g., Arena, AnyLogic) and statistical analysis tools (e.g., Minitab, JMP).
  • Excellent communication, interpersonal, and leadership skills, with the ability to influence stakeholders at all levels.
  • Experience in a regulated industry is a plus.
Join a forward-thinking company that values innovation and employee development in a challenging and rewarding environment. This is an exceptional opportunity to make a significant impact on operational excellence.
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Senior Process Optimization Engineer

27707 Durham, North Carolina $110000 Annually WhatJobs

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full-time
Our client, a leading chemical manufacturing firm, is seeking a highly motivated and experienced Senior Process Optimization Engineer to join their dynamic team in Durham, North Carolina, US . This role is crucial in driving efficiency, innovation, and continuous improvement across our client's chemical production processes. You will be responsible for analyzing existing chemical processes, identifying bottlenecks, and developing data-driven solutions to enhance yield, reduce waste, and improve overall operational performance. This includes designing, implementing, and monitoring new process technologies and upgrades, ensuring they meet safety, environmental, and quality standards.

Key responsibilities include:
  • Conducting in-depth process audits and HAZOP studies to identify potential risks and areas for improvement.
  • Developing and validating process models using simulation software to predict performance and optimize parameters.
  • Collaborating with R&D teams to scale up new chemical processes from laboratory to pilot and commercial production.
  • Designing and overseeing the implementation of control strategies and instrumentation for new and existing processes.
  • Troubleshooting operational issues and providing technical support to production teams.
  • Leading cross-functional teams in process improvement projects, ensuring timely and successful completion.
  • Staying abreast of the latest advancements in chemical engineering, process technology, and industry best practices.
  • Preparing detailed technical reports, presentations, and documentation for management and stakeholders.
The ideal candidate will possess a Bachelor's or Master's degree in Chemical Engineering, with at least 5-7 years of hands-on experience in process design, optimization, and scale-up within the chemical industry. Strong analytical and problem-solving skills, coupled with proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and statistical analysis tools, are essential. Excellent communication, teamwork, and project management skills are also required. This is an exceptional opportunity to make a significant impact in a growing company located in the vibrant research triangle of Durham, North Carolina, US .
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Senior Process Optimization Engineer

33130 Miami, Florida $95000 Annually WhatJobs

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full-time
Our client is seeking a highly analytical and driven Senior Process Optimization Engineer to join their dynamic team in Miami, Florida, US . This role is critical to enhancing operational efficiency, reducing waste, and improving the overall productivity of our manufacturing and distribution processes. You will be responsible for analyzing existing workflows, identifying bottlenecks, and developing data-driven strategies for improvement. This includes designing and implementing lean manufacturing principles, Six Sigma methodologies, and other process improvement tools. The ideal candidate will possess a strong understanding of industrial engineering principles, statistical analysis, and project management. You will collaborate with cross-functional teams, including production, quality control, and R&D, to ensure seamless integration of new processes and technologies. Key responsibilities include conducting time and motion studies, developing standard operating procedures (SOPs), and creating simulation models to predict the impact of changes. You will also be tasked with training and mentoring junior engineers and production staff on best practices. A Bachelor's or Master's degree in Industrial Engineering or a related field is required, along with at least 5-7 years of progressive experience in process improvement and optimization. Exceptional problem-solving skills, attention to detail, and the ability to communicate complex technical information to diverse audiences are essential. Experience with process simulation software (e.g., Arena, FlexSim) and statistical software (e.g., Minitab) is highly desirable. This is an exciting opportunity to make a significant impact on a growing organization in a vibrant city.
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Senior Process Optimization Engineer

02110 Boston, Massachusetts $110000 Annually WhatJobs

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full-time
Our client, a leading innovator in advanced manufacturing, is seeking a highly skilled and motivated Senior Process Optimization Engineer to join their dynamic team in Boston, Massachusetts, US . This is an exceptional opportunity to play a pivotal role in enhancing efficiency, reducing waste, and improving product quality across a range of complex industrial processes. The ideal candidate will possess a deep understanding of industrial engineering principles, statistical process control, lean manufacturing methodologies, and simulation software. You will be responsible for analyzing existing production lines, identifying bottlenecks and areas for improvement, and developing data-driven solutions. This will involve conducting time and motion studies, implementing process improvements, and ensuring the successful integration of new technologies. Collaboration will be key, as you'll work closely with cross-functional teams, including operations, quality assurance, and R&D, to implement and monitor process changes. Furthermore, you will be tasked with developing and maintaining process documentation, standard operating procedures, and training materials. A strong emphasis will be placed on your ability to use advanced analytical tools and software to model, simulate, and optimize production workflows. This role requires a proactive approach to problem-solving, a keen eye for detail, and a commitment to continuous improvement. You will also contribute to the development of key performance indicators (KPIs) to measure the effectiveness of implemented solutions and report on progress to senior management. The successful candidate will be a strategic thinker, capable of translating complex technical data into actionable insights and driving positive change within a fast-paced manufacturing environment. Your expertise will directly impact the company's bottom line and its ability to maintain a competitive edge in the global market. This position offers a challenging yet rewarding career path with significant opportunities for professional growth and development within a forward-thinking organization.
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Senior Process Optimization Engineer

02109 Boston, Massachusetts $95000 Annually WhatJobs

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full-time
Our client, a leader in advanced manufacturing solutions, is seeking a highly motivated and experienced Senior Process Optimization Engineer to join their innovative team in Boston, Massachusetts, US . This role is pivotal in driving efficiency, quality, and cost-effectiveness across our client's diverse industrial operations. You will be responsible for analyzing existing manufacturing processes, identifying bottlenecks and areas for improvement, and developing data-driven strategies for optimization. This includes the implementation of lean manufacturing principles, Six Sigma methodologies, and cutting-edge automation technologies. The ideal candidate will possess a strong understanding of industrial engineering principles, statistical process control, and simulation modeling. Your responsibilities will encompass designing and conducting experiments to test new process parameters, validating process changes through rigorous analysis, and documenting findings and recommendations. You will collaborate closely with cross-functional teams, including production, quality assurance, and R&D, to ensure seamless integration of optimized processes. Furthermore, you will mentor junior engineers, contribute to the development of long-term process improvement roadmaps, and stay abreast of emerging technologies and industry best practices. This is an exceptional opportunity to make a significant impact on operational excellence within a dynamic and forward-thinking organization. The position requires excellent problem-solving skills, strong analytical capabilities, and the ability to communicate complex technical information effectively to both technical and non-technical audiences. A Bachelor's or Master's degree in Industrial Engineering or a related field, coupled with a minimum of 5 years of progressive experience in process improvement and optimization, is essential. Experience with simulation software (e.g., Arena, AnyLogic) and statistical software (e.g., Minitab, JMP) is highly desirable.
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Senior Process Optimization Engineer

10001 New York, New York $110000 Annually WhatJobs

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full-time
Our client is seeking a highly motivated and experienced Senior Process Optimization Engineer to join their dynamic team in New York City, New York, US . This is a critical role focused on enhancing the efficiency, productivity, and quality of manufacturing processes across various product lines. The ideal candidate will possess a strong background in industrial engineering principles, lean manufacturing, and Six Sigma methodologies.

Responsibilities:
  • Analyze existing manufacturing processes to identify areas for improvement and bottlenecks.
  • Develop and implement innovative solutions to streamline operations, reduce waste, and improve overall throughput.
  • Conduct time and motion studies, value stream mapping, and capacity planning.
  • Design and optimize plant layouts and workflows for maximum efficiency and safety.
  • Collaborate with cross-functional teams, including production, quality assurance, and R&D, to integrate process improvements.
  • Utilize statistical analysis and data visualization tools to monitor process performance and identify trends.
  • Develop and maintain standard operating procedures (SOPs) and best practices.
  • Train and mentor junior engineers on process improvement techniques.
  • Manage projects related to process upgrades and new equipment implementation.
  • Ensure compliance with all relevant safety and environmental regulations.
Qualifications:
  • Bachelor's or Master's degree in Industrial Engineering or a related field.
  • Minimum of 5 years of experience in process optimization or manufacturing engineering.
  • Proven expertise in Lean Manufacturing, Six Sigma (Green Belt or Black Belt preferred), and Kaizen events.
  • Proficiency in process simulation software and CAD tools.
  • Strong analytical and problem-solving skills with a data-driven approach.
  • Excellent communication and interpersonal skills, with the ability to effectively collaborate with all levels of the organization.
  • Project management experience is a plus.
  • Must be authorized to work in the US.
Join us and contribute to shaping the future of efficient manufacturing operations in a vibrant urban setting. This role offers a competitive salary, comprehensive benefits, and opportunities for professional growth.
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Senior Process Optimization Engineer

53202 Milwaukee, Wisconsin $110000 Annually WhatJobs

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full-time
Our client, a leading manufacturing firm, is seeking an experienced Senior Process Optimization Engineer to join their dynamic team in Milwaukee, Wisconsin, US . This role is critical in driving efficiency and innovation across our production lines. The ideal candidate will possess a strong analytical mindset and a proven track record in implementing lean manufacturing principles and Six Sigma methodologies. You will be responsible for identifying bottlenecks in production processes, developing data-driven solutions, and overseeing the implementation of these improvements. This will involve close collaboration with cross-functional teams, including production, quality control, and R&D, to ensure seamless integration and measurable results.

Key responsibilities include conducting detailed process mapping and analysis, performing root cause analysis for production inefficiencies, and designing and validating new process flows. You will also be tasked with developing and maintaining key performance indicators (KPIs) to monitor process performance and identify areas for continuous improvement. The Senior Process Optimization Engineer will also be involved in training production staff on new methodologies and best practices, ensuring adherence to quality standards and safety protocols.

Qualifications for this position include a Bachelor's degree in Industrial Engineering or a related field, with a Master's degree being a significant advantage. A minimum of 7 years of experience in industrial engineering, with a focus on process improvement and optimization within a manufacturing environment, is required. Expertise in statistical process control (SPC), Lean, and Six Sigma (Green Belt or Black Belt certification preferred) is essential. Strong skills in data analysis and visualization tools (e.g., Minitab, Tableau, SQL) are also necessary. Excellent problem-solving abilities, strong communication and interpersonal skills, and the capacity to lead projects effectively are paramount. Experience with CAD software for layout design and familiarity with automation technologies would be a plus. If you are passionate about driving operational excellence and have a desire to make a tangible impact, we encourage you to apply.
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