Lead Chemical Process Engineer
Posted 1 day ago
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Responsibilities:
- Lead the design, development, and optimization of chemical processes from laboratory scale to pilot and full production.
- Conduct process hazard analyses (PHAs) and implement safety measures to ensure a safe working environment.
- Develop process simulations and models to predict performance and identify areas for improvement.
- Oversee the installation, commissioning, and troubleshooting of new process equipment.
- Analyze process data to identify inefficiencies, bottlenecks, and opportunities for cost reduction.
- Develop and implement process control strategies to ensure consistent product quality and yield.
- Collaborate with R&D, production, and maintenance teams to solve complex process challenges.
- Mentor and guide junior chemical engineers, providing technical expertise and career development support.
- Ensure compliance with environmental regulations and company policies.
- Prepare technical reports, documentation, and present findings to management and stakeholders.
- Stay abreast of new technologies and industry best practices in chemical process engineering.
- Manage process improvement projects, ensuring timely completion and adherence to budget.
- Bachelor's or Master's degree in Chemical Engineering. A PhD is a plus.
- Minimum of 8 years of progressive experience in chemical process engineering, with significant experience in process design, scale-up, and optimization.
- Strong understanding of thermodynamics, fluid mechanics, heat transfer, and mass transfer principles.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and CAD tools.
- Experience with process safety management (PSM) and HAZOP studies.
- Excellent problem-solving, analytical, and critical thinking skills.
- Proven leadership and project management abilities.
- Strong communication and interpersonal skills, with the ability to collaborate effectively across disciplines.
- Experience in (Specify industry, e.g., petrochemicals, pharmaceuticals, specialty chemicals) is highly desirable.
- Professional Engineer (PE) license is a strong asset.
- This is a hybrid role requiring regular presence at our facility in Houston, Texas, US , with flexibility for remote data analysis and project management tasks.
Senior Chemical Process Engineer
Posted 3 days ago
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Job Description
Responsibilities:
- Design, develop, and optimize chemical processes for new and existing products, ensuring efficiency, scalability, and safety.
- Utilize process simulation software (e.g., Aspen Plus, HYSYS) to model, analyze, and improve process performance.
- Troubleshoot and resolve process-related issues, identifying root causes and implementing effective corrective actions.
- Develop and update Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), and Standard Operating Procedures (SOPs).
- Conduct hazard and operability studies (HAZOP) and risk assessments to ensure process safety compliance.
- Collaborate with R&D teams to scale up new chemical processes from laboratory to pilot plant and commercial production.
- Implement process control strategies to ensure consistent product quality and operational stability.
- Monitor key process performance indicators (KPIs), analyze data, and recommend improvements.
- Ensure compliance with environmental regulations, safety standards, and company policies.
- Manage process engineering projects, from conceptualization through implementation, ensuring on-time and within-budget completion.
- Provide technical expertise and guidance to plant operators, technicians, and junior engineers.
- Evaluate and recommend process equipment upgrades and new technologies to enhance manufacturing capabilities.
- Participate in capital project planning and execution for process modifications and new installations in Houston, Texas, US facilities.
- Bachelor's degree in Chemical Engineering or a closely related field. A Master's degree is preferred.
- Professional Engineer (PE) license is a plus.
- Minimum of 7 years of experience in chemical process engineering within a manufacturing or industrial setting.
- Strong proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and process design principles.
- In-depth knowledge of chemical reaction engineering, thermodynamics, fluid mechanics, and mass transfer.
- Experience with process safety management (PSM) principles and HAZOP studies.
- Excellent analytical, problem-solving, and decision-making skills.
- Strong communication, interpersonal, and teamwork abilities.
- Familiarity with various chemical unit operations and equipment.
- Experience in project management and leading cross-functional teams.
- Knowledge of regulatory compliance within the chemical industry is essential.
Senior Chemical Process Engineer
Posted 3 days ago
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Job Description
Key responsibilities include developing and refining process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs), conducting process hazard analyses (PHAs), and ensuring compliance with environmental, health, and safety (EHS) regulations. You will work closely with plant operations, research and development, and engineering teams to implement process changes, provide technical support, and resolve operational issues. Strong analytical skills and proficiency in process simulation software (e.g., Aspen Plus, HYSYS) are essential. This position requires excellent problem-solving abilities, meticulous attention to detail, and the capacity to manage multiple projects simultaneously.
We are seeking candidates with a Bachelor's or Master's degree in Chemical Engineering and a minimum of 7 years of progressive experience in process engineering within the chemical or petrochemical industry. Experience with reaction engineering, separations, or other relevant chemical unit operations is highly valued. A proven ability to lead process improvement initiatives, improve yield, reduce waste, and enhance operational safety is critical. If you are a motivated and skilled Chemical Process Engineer looking to make a significant impact in a challenging and rewarding environment, we encourage you to apply.
Senior Chemical Process Engineer
Posted 6 days ago
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Job Description
- Design, develop, and optimize chemical processes.
- Create and review PFDs and P&IDs.
- Conduct process simulations and analyze data to identify inefficiencies.
- Select and specify process equipment.
- Lead and participate in HAZOP studies and risk assessments.
- Ensure compliance with safety, environmental, and regulatory standards.
- Collaborate with multidisciplinary teams on project execution.
- Troubleshoot and resolve process-related issues.
- Mentor and guide junior chemical engineers.
- Contribute to R&D initiatives and new technology implementation.
- Bachelor's or Master's degree in Chemical Engineering.
- Minimum of 7 years of experience in chemical process engineering.
- Proficiency in process simulation software (e.g., Aspen HYSYS, PRO/II).
- Strong knowledge of chemical reaction engineering, thermodynamics, and transport phenomena.
- Experience with HAZOP and other safety analysis techniques.
- Excellent analytical and problem-solving skills.
- Strong communication and interpersonal abilities.
- Familiarity with industry standards and best practices.
Principal Chemical Process Engineer (Remote)
Posted 4 days ago
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Job Description
Senior Chemical Engineer - Oil, Gas & Chemical (Houston)

Posted 1 day ago
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Job Description
Burns & McDonnell is searching for a Senior Chemical Engineer to join our growing Oil, Gas & Chemical global practice in Houston, TX.
The Oil, Gas & Chemical global practice executes complex projects across the industry, from midstream and logistics facilities and refining assets, to chemical production plants and renewables and emerging market opportunities. This position will allow you the opportunity to bring an innovative perspective to define and develop engineering, procurement, and construction projects, and the opportunity for direct client interaction while engaging your technical skills and entrepreneurial spirit.
The Senior Chemical Engineer will work on an integrated design team within our Oil, Gas & Chemical division to perform the following duties:
+ Execute complex assignments requiring the use of advanced engineering techniques.
+ Develop and evaluate plans for major projects.
+ Utilize front end loading process and best practices to facilitate cost effective process engineering and project development.
+ Lead development of all process design calculations and develop deliverables such as hydraulic calculations, equipment sizing, process simulations, Heat and Material Balances (H&MB), Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
+ Lead chemical engineering design activities on projects from the conceptual phase through design completion.
+ May assess feasibility or soundness of proposed applications when data is insufficient, or testing is advisable.
+ Plan, schedule, conduct, and coordinate work requiring judgment in the independent evaluation, selection, adaptation and modification of standard engineering techniques, procedures, and criteria.
+ Perform work which involves conventional engineering practices but may involve a variety of complex features.
+ May coordinate departmental and divisional project studies and report preparation assignments.
+ Provide leadership, guidance, and instruction to less experienced staff members.
+ Regularly meets and corresponds with clients or outside personnel.
+ Some marketing responsibilities.
+ All other duties as assigned.
**Qualifications**
+ Bachelor of Science in Chemical Engineering or related degree from an ABET accredited program.
+ Master of Science degree in Chemical Engineering may be substituted for one year of experience.
+ 7 years of related professional consulting experience with engineering teams for delivery of capital projects.
+ Lead engineer for EPC projects is strongly preferred.
+ Professional engineer preferred.
+ Strong knowledge in standard engineering techniques and procedures.
+ Excellent written and verbal communication skills.
+ Must be proficient in the use of basic computer software (i.e., Microsoft Office Suite).
+ Experience in process simulation software (i.e. HYSYS and/or Aspen Plus, HTRI) is preferred.
+ Strong attention to detail, facilitation, team building, collaboration, organization, and problem-solving skills.
+ This position requires an individual capable of applying intensive and diversified knowledge of principles and practices to broad areas of assignments. Must be capable of devising new approaches to problems encountered.
This job posting will remain open a minimum of 72 hours and on an ongoing basis until filled.
EEO/Disabled/Veterans
**Job** Chemical Engineering
**Primary Location** US-TX-Houston
**Schedule:** Full-time
**Travel:** Yes, 25 % of the Time
**Req ID:**
**Job Hire Type** Experienced #LI-DS #OGC
Senior Chemical Engineer - Oil, Gas & Chemical (Houston)

Posted 1 day ago
Job Viewed
Job Description
Burns & McDonnell is searching for a Senior Chemical Engineer to join our growing Oil, Gas & Chemical global practice in Houston, TX.
The Oil, Gas & Chemical global practice executes complex projects across the industry, from midstream and logistics facilities and refining assets, to chemical production plants and renewables and emerging market opportunities. This position will allow you the opportunity to bring an innovative perspective to define and develop engineering, procurement, and construction projects, and the opportunity for direct client interaction while engaging your technical skills and entrepreneurial spirit.
The Senior Chemical Engineer will work on an integrated design team within our Oil, Gas & Chemical division to perform the following duties:
+ Execute complex assignments requiring the use of advanced engineering techniques.
+ Develop and evaluate plans for major projects.
+ Utilize front end loading process and best practices to facilitate cost effective process engineering and project development.
+ Lead development of all process design calculations and develop deliverables such as hydraulic calculations, equipment sizing, process simulations, Heat and Material Balances (H&MB), Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
+ Lead chemical engineering design activities on projects from the conceptual phase through design completion.
+ May assess feasibility or soundness of proposed applications when data is insufficient, or testing is advisable.
+ Plan, schedule, conduct, and coordinate work requiring judgment in the independent evaluation, selection, adaptation and modification of standard engineering techniques, procedures, and criteria.
+ Perform work which involves conventional engineering practices but may involve a variety of complex features.
+ May coordinate departmental and divisional project studies and report preparation assignments.
+ Provide leadership, guidance, and instruction to less experienced staff members.
+ Regularly meets and corresponds with clients or outside personnel.
+ Some marketing responsibilities.
+ All other duties as assigned.
**Qualifications**
+ Bachelor of Science in Chemical Engineering or related degree from an ABET accredited program.
+ Master of Science degree in Chemical Engineering may be substituted for one year of experience.
+ 7 years of related professional consulting experience with engineering teams for delivery of capital projects.
+ Lead engineer for EPC projects is strongly preferred.
+ Professional engineer preferred.
+ Strong knowledge in standard engineering techniques and procedures.
+ Excellent written and verbal communication skills.
+ Must be proficient in the use of basic computer software (i.e., Microsoft Office Suite).
+ Experience in process simulation software (i.e. HYSYS and/or Aspen Plus, HTRI) is preferred.
+ Strong attention to detail, facilitation, team building, collaboration, organization, and problem-solving skills.
+ This position requires an individual capable of applying intensive and diversified knowledge of principles and practices to broad areas of assignments. Must be capable of devising new approaches to problems encountered.
This job posting will remain open a minimum of 72 hours and on an ongoing basis until filled.
EEO/Disabled/Veterans
**Job** Chemical Engineering
**Primary Location** US-TX-Houston
**Schedule:** Full-time
**Travel:** Yes, 25 % of the Time
**Req ID:**
**Job Hire Type** Experienced #LI-DS #OGC
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Lead Chemical Process Engineer, Petrochemical Division
Posted 1 day ago
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Lead Chemical Process Engineer - Specialty Chemicals
Posted 1 day ago
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Job Description
Key Responsibilities:
- Design and develop new chemical processes for the synthesis and manufacturing of specialty chemicals.
- Optimize existing chemical processes to improve yield, reduce costs, and enhance sustainability.
- Conduct process modeling and simulations using industry-standard software (e.g., Aspen Plus, HYSYS).
- Lead the scale-up of processes from laboratory to pilot plant and commercial production.
- Ensure all process designs comply with safety, environmental, and regulatory standards.
- Collaborate with R&D chemists, plant engineers, and project managers to define project scopes and deliverables.
- Troubleshoot and resolve process-related issues in manufacturing environments.
- Develop Process Hazard Analyses (PHAs) and ensure appropriate safety measures are implemented.
- Prepare technical reports, documentation, and presentations for stakeholders.
- Mentor junior process engineers and contribute to the technical growth of the team.
Qualifications:
- Master's or Ph.D. in Chemical Engineering from an accredited institution.
- 8+ years of experience in chemical process design, development, and optimization.
- Strong expertise in specialty chemicals manufacturing processes.
- Proficiency in process simulation and modeling software.
- In-depth knowledge of reaction engineering, thermodynamics, fluid dynamics, and mass transfer.
- Experience with scale-up methodologies and pilot plant operations.
- Familiarity with process safety management (PSM) and environmental regulations.
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong written and verbal communication skills, with the ability to document complex technical information clearly.
- Proven ability to work independently and lead technical projects in a remote environment.
- Experience with continuous improvement methodologies is a plus.
This is an outstanding opportunity for a skilled Chemical Process Engineer to drive innovation in specialty chemicals manufacturing, enjoying the full benefits of a remote work arrangement. Make a significant impact on our client's technological advancements.
Senior Process Development Engineer (Chemical)
Posted 6 days ago
Job Viewed
Job Description
Key Responsibilities:
- Lead the design, development, and optimization of chemical processes for new and existing products.
- Conduct process modeling, simulation, and feasibility studies to evaluate potential solutions.
- Perform rigorous scale-up analysis, translating laboratory procedures to pilot and commercial plant operations.
- Develop and implement robust process control strategies to ensure consistent product quality and yield.
- Identify and address process safety hazards, ensuring compliance with all relevant EHS regulations.
- Collaborate with R&D chemists, plant engineers, and operations teams to facilitate technology transfer and plant implementation.
- Develop detailed process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and equipment specifications.
- Troubleshoot process issues and implement corrective actions to improve performance, reduce costs, and enhance sustainability.
- Evaluate and recommend new technologies and equipment for process improvements.
- Prepare technical reports, presentations, and documentation for process development projects.
- Manage project timelines, budgets, and resources effectively.
- Mentor junior engineers and provide technical guidance on process development best practices.
- Stay abreast of emerging trends and advancements in chemical engineering and process technology.
- Conduct process hazard analyses (PHAs) and implement recommendations.
- Ensure all developed processes are environmentally responsible and meet sustainability goals.
- Ph.D. or Master's degree in Chemical Engineering.
- Minimum of 8 years of experience in process development, scale-up, and optimization within the chemical industry.
- Strong theoretical and practical knowledge of chemical reaction engineering, thermodynamics, and transport phenomena.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and data analysis tools.
- Experience with pilot plant operations and full-scale manufacturing environments.
- In-depth understanding of process safety management (PSM) principles and PHA methodologies.
- Excellent analytical, problem-solving, and critical-thinking skills.
- Strong written and verbal communication skills, with the ability to present complex technical information effectively.
- Proven project management capabilities.
- Ability to work independently and collaboratively in a remote team environment.
- Experience in specialty chemicals, polymers, or related fields is highly desirable.
- Knowledge of continuous improvement methodologies (e.g., Six Sigma, Lean) is a plus.
- Commitment to EHS excellence and sustainable practices.