73 Process Design jobs in the United States
Process Design Engineer
60601 Chicago, Illinois
$100000 Annually
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Posted 4 days ago
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Job Description
Our client is seeking a highly motivated and skilled Process Design Engineer to join their innovative team. This role will focus on the conceptualization, design, and optimization of chemical processes for new and existing projects. You will be responsible for developing process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), equipment specifications, and conducting process simulations. The ideal candidate will have a strong understanding of chemical engineering principles, reaction kinetics, thermodynamics, and mass transfer operations. You will collaborate closely with cross-functional teams, including R&D, project management, and operations, to ensure the successful implementation of process designs. Key responsibilities include:
This position requires a Bachelor's degree in Chemical Engineering or a related field, with a Master's degree or P.E. license being a strong asset. A minimum of 5 years of progressive experience in process design within the chemical industry is essential. Demonstrated proficiency with process simulation software is mandatory. Experience with scale-up from laboratory or pilot plant to full-scale production is highly desirable. Strong analytical, problem-solving, and critical thinking skills are a must. Excellent communication and interpersonal skills, with the ability to present technical information effectively to diverse audiences, are required. This role is based in our office located in Chicago, Illinois, US , and requires on-site presence.
- Developing and evaluating conceptual process designs, including mass and energy balances.
- Creating detailed PFDs and P&IDs using industry-standard software.
- Performing process simulations using tools such as Aspen Plus, HYSYS, or similar.
- Specifying process equipment, including pumps, heat exchangers, reactors, and separation units.
- Conducting hazard and operability studies (HAZOP) and safety reviews.
- Troubleshooting and optimizing existing chemical processes to improve efficiency, yield, and safety.
- Ensuring designs comply with all relevant industry standards, safety regulations, and environmental guidelines.
- Preparing technical reports, design documents, and project proposals.
- Providing technical support during the construction, commissioning, and start-up phases of projects.
This position requires a Bachelor's degree in Chemical Engineering or a related field, with a Master's degree or P.E. license being a strong asset. A minimum of 5 years of progressive experience in process design within the chemical industry is essential. Demonstrated proficiency with process simulation software is mandatory. Experience with scale-up from laboratory or pilot plant to full-scale production is highly desirable. Strong analytical, problem-solving, and critical thinking skills are a must. Excellent communication and interpersonal skills, with the ability to present technical information effectively to diverse audiences, are required. This role is based in our office located in Chicago, Illinois, US , and requires on-site presence.
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0
Senior Process Design Engineer
53701 Madison, Wisconsin
$130000 Annually
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Posted 2 days ago
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Job Description
Our client, a leading innovator in sustainable chemical solutions, is seeking a highly motivated and experienced Senior Process Design Engineer to join their dynamic, fully remote team. This pivotal role will involve the conceptualization, development, and optimization of novel chemical processes for a wide range of industrial applications. You will be instrumental in driving forward our client's commitment to eco-friendly manufacturing and product development. The ideal candidate will possess a deep understanding of chemical engineering principles, advanced simulation software, and a proven track record of delivering successful process designs from pilot to commercial scale.
Key Responsibilities:
This is a fully remote position, offering flexibility and the opportunity to work from anywhere within the US. We are looking for a proactive individual who thrives in a collaborative virtual environment and can effectively communicate complex technical information. If you are passionate about chemical innovation and eager to make a significant impact, we encourage you to apply. This role is based in the general vicinity of Madison, Wisconsin, US , but requires no physical presence at an office location.
Key Responsibilities:
- Lead the design and development of new chemical processes, ensuring safety, efficiency, and environmental compliance.
- Conduct rigorous process simulations and modeling using industry-standard software (e.g., Aspen Plus, HYSYS) to evaluate and optimize process parameters.
- Develop process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and equipment specifications.
- Collaborate closely with cross-functional teams, including R&D, project management, and operations, to ensure seamless project execution.
- Perform techno-economic evaluations to assess the viability of new process designs and identify cost-saving opportunities.
- Troubleshoot and provide technical support for existing processes, identifying root causes of operational issues and implementing effective solutions.
- Stay abreast of the latest technological advancements and regulatory changes in the chemical engineering field.
- Mentor junior engineers and contribute to the team's knowledge base.
This is a fully remote position, offering flexibility and the opportunity to work from anywhere within the US. We are looking for a proactive individual who thrives in a collaborative virtual environment and can effectively communicate complex technical information. If you are passionate about chemical innovation and eager to make a significant impact, we encourage you to apply. This role is based in the general vicinity of Madison, Wisconsin, US , but requires no physical presence at an office location.
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1
Senior Process Design Engineer
33101 Miami, Florida
$120000 Annually
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Posted 4 days ago
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Our client, a leader in chemical innovation, is seeking a highly skilled Senior Process Design Engineer to join their dynamic team in Miami, Florida, US . This role offers a hybrid work arrangement, combining the benefits of in-office collaboration with the flexibility of remote work. The successful candidate will play a pivotal role in developing, optimizing, and scaling chemical processes from conceptualization through to commercialization. Responsibilities include conducting feasibility studies, developing process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs), performing mass and energy balances, specifying equipment, and ensuring compliance with safety and environmental regulations. You will collaborate closely with R&D, operations, and project management teams to troubleshoot issues, implement improvements, and drive innovation. A strong understanding of chemical reaction engineering, thermodynamics, fluid dynamics, and separation processes is essential. Experience with process simulation software such as Aspen Plus, HYSYS, or similar is required. The ideal candidate will possess excellent analytical and problem-solving skills, with a proven track record of delivering successful process design projects. A Bachelor's or Master's degree in Chemical Engineering from an accredited institution, coupled with a minimum of 5 years of relevant industry experience, is necessary. We are looking for an individual who can effectively communicate technical information to both technical and non-technical stakeholders, and who thrives in a fast-paced, collaborative environment. Join us to shape the future of chemical engineering and contribute to groundbreaking projects.
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2
Lead Process Design Engineer
23218 Richmond, Virginia
$120000 Annually
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Posted 4 days ago
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Job Description
Our client, a prominent leader in the chemical manufacturing industry, is seeking an experienced and innovative Lead Process Design Engineer to join their distinguished engineering team. This role is critical for the conceptualization, design, and optimization of chemical processes that are safe, efficient, and environmentally compliant. The Lead Process Design Engineer will oversee process design projects from initiation to completion, manage engineering teams, and ensure adherence to stringent industry standards. The position is based on-site in Richmond, Virginia, US , offering a collaborative environment for hands-on engineering work. The ideal candidate will possess extensive experience in process simulation, P&ID development, hazard analysis, and project management within chemical engineering. You will be instrumental in translating laboratory findings into large-scale production realities, driving technological advancements, and ensuring the highest levels of operational integrity. This role demands a strong understanding of chemical reactions, thermodynamics, fluid mechanics, and separation processes, combined with exceptional leadership and problem-solving capabilities.
Responsibilities:
Responsibilities:
- Lead the design and development of new chemical processes and the optimization of existing ones.
- Develop process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs).
- Utilize process simulation software (e.g., Aspen Plus, HYSYS) for modeling and analysis.
- Conduct thorough process hazard analyses (PHAs) and implement safety measures.
- Oversee the preparation of equipment specifications and data sheets.
- Manage engineering teams and external consultants on process design projects.
- Ensure compliance with all relevant safety, environmental, and regulatory standards (e.g., OSHA, EPA).
- Collaborate with R&D, operations, and project management teams to ensure successful project execution.
- Troubleshoot and resolve process-related issues during design, construction, and commissioning phases.
- Stay abreast of the latest advancements in chemical engineering technologies and methodologies.
- Bachelor's or Master's degree in Chemical Engineering or a closely related discipline.
- Minimum of 8 years of progressive experience in process design engineering within the chemical industry.
- Proven experience in leading engineering projects and managing teams.
- Expertise in process simulation software and P&ID development.
- Strong knowledge of chemical engineering principles, including thermodynamics, fluid dynamics, and reaction kinetics.
- Experience with HAZOP, LOPA, and other process safety analysis techniques.
- Excellent analytical, problem-solving, and decision-making skills.
- Strong written and verbal communication skills, with the ability to effectively communicate technical information.
- Proficiency in project management methodologies and tools.
- Must be eligible to work on-site in Richmond, Virginia, US .
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3
Senior Process Design Engineer
76105 Fort Worth, Texas
$125000 Annually
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Posted 4 days ago
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Job Description
Our client is a global leader in chemical manufacturing and is seeking an accomplished Senior Process Design Engineer to join their remote team, contributing to projects across various industrial applications. This role is crucial for the conceptualization and detailed design of new and existing chemical processes, focusing on efficiency, safety, and environmental sustainability. The ideal candidate will possess extensive experience in process engineering, chemical plant design, and the application of advanced simulation tools. You will be responsible for leading the design efforts from initial concept through to detailed engineering packages ready for procurement and construction.
Key responsibilities include developing process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), equipment specifications, and process control strategies. You will perform detailed process calculations, mass and energy balances, and hydraulic analyses. This role requires a deep understanding of unit operations, reaction kinetics, thermodynamics, and safety protocols (e.g., HAZOP, LOPA). You will collaborate closely with project managers, procurement specialists, and construction teams to ensure designs are practical, cost-effective, and meet all project requirements. Experience with various software packages for process simulation, design, and project management is essential.
The successful applicant will demonstrate exceptional technical acumen, strong analytical and problem-solving skills, and the ability to work independently and lead design efforts in a remote setting. Excellent communication skills are paramount for interacting with clients, stakeholders, and internal engineering teams. We are looking for a forward-thinking engineer who can drive innovation in process design and contribute to the development of sustainable chemical processes.
Qualifications:
Key responsibilities include developing process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), equipment specifications, and process control strategies. You will perform detailed process calculations, mass and energy balances, and hydraulic analyses. This role requires a deep understanding of unit operations, reaction kinetics, thermodynamics, and safety protocols (e.g., HAZOP, LOPA). You will collaborate closely with project managers, procurement specialists, and construction teams to ensure designs are practical, cost-effective, and meet all project requirements. Experience with various software packages for process simulation, design, and project management is essential.
The successful applicant will demonstrate exceptional technical acumen, strong analytical and problem-solving skills, and the ability to work independently and lead design efforts in a remote setting. Excellent communication skills are paramount for interacting with clients, stakeholders, and internal engineering teams. We are looking for a forward-thinking engineer who can drive innovation in process design and contribute to the development of sustainable chemical processes.
Qualifications:
- Bachelor's degree in Chemical Engineering or a related discipline; Master's degree preferred.
- Minimum of 8 years of progressive experience in process design engineering within the chemical industry.
- Expertise in process simulation software (e.g., Aspen Plus, HYSYS, ChemCAD).
- Proficiency in developing PFDs, P&IDs, and equipment specifications.
- Strong understanding of chemical thermodynamics, fluid mechanics, heat transfer, and mass transfer.
- Demonstrated experience with safety studies (HAZOP, LOPA) and risk assessments.
- Knowledge of project lifecycle and engineering phases.
- Excellent problem-solving, analytical, and critical thinking abilities.
- Strong written and verbal communication skills, suitable for a remote client-facing role.
- Ability to manage and prioritize multiple tasks effectively.
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4
Lead Process Design Engineer
84111 Salt Lake City, Utah
$130000 Annually
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Posted 4 days ago
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Job Description
Our client is seeking an accomplished Lead Process Design Engineer to join their esteemed engineering team, operating on a fully remote basis. This position is central to the design and optimization of innovative industrial processes. You will be responsible for conceptualizing, developing, and refining process designs that meet stringent performance, safety, and environmental standards. This includes conducting detailed process simulations, P&ID development, equipment specification, and providing technical guidance throughout project lifecycles. The ideal candidate possesses a Bachelor's or Master's degree in Chemical Engineering or a related discipline, coupled with extensive experience in process design, preferably within the manufacturing or chemical sectors. Proven expertise in using process simulation software (e.g., Aspen Plus, HYSYS), CAD tools, and a strong understanding of safety regulations (e.g., HAZOP) are critical. You will lead design reviews, mentor junior engineers, and collaborate effectively with cross-functional teams, including operations, procurement, and project management. Strong communication and presentation skills are essential for conveying complex technical information. This role offers a unique opportunity to shape cutting-edge industrial processes from a remote perspective, contributing to major projects relevant to the operational needs in Salt Lake City, Utah, US . Join a forward-thinking organization committed to excellence and innovation.
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5
Senior Process Design Engineer
77002 Houston, Texas
$120000 Annually
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Posted 4 days ago
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Job Description
Our client is seeking a highly experienced Senior Process Design Engineer to join their dynamic team in **Houston, Texas, US**. This role will be integral to the development and optimization of chemical processes for a variety of industrial applications. The ideal candidate will possess a strong foundation in chemical engineering principles, including thermodynamics, fluid mechanics, heat and mass transfer, and reaction kinetics.
Key responsibilities include leading the design and simulation of new chemical plants and modifying existing ones, conducting feasibility studies, and developing process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs). You will be responsible for performing process simulations using industry-standard software (e.g., Aspen Plus, HYSYS) and analyzing the results to identify areas for improvement. The role also involves equipment sizing and specification, ensuring compliance with safety regulations and environmental standards. You will collaborate closely with multidisciplinary teams, including project managers, mechanical engineers, and control systems engineers, to ensure seamless project execution.
The successful applicant will have a Bachelor's or Master's degree in Chemical Engineering, with a minimum of 7 years of relevant industry experience. Proven experience in process design, simulation, and project management within the petrochemical, refining, or specialty chemicals sectors is essential. Excellent problem-solving skills, strong analytical abilities, and proficiency in process simulation software are required. Candidates must demonstrate excellent communication and interpersonal skills, with the ability to effectively present technical information to both technical and non-technical audiences. A commitment to safety and environmental stewardship is paramount. This position offers a competitive salary and benefits package, along with opportunities for professional growth and development. Our client is committed to fostering a diverse and inclusive work environment.
Key responsibilities include leading the design and simulation of new chemical plants and modifying existing ones, conducting feasibility studies, and developing process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs). You will be responsible for performing process simulations using industry-standard software (e.g., Aspen Plus, HYSYS) and analyzing the results to identify areas for improvement. The role also involves equipment sizing and specification, ensuring compliance with safety regulations and environmental standards. You will collaborate closely with multidisciplinary teams, including project managers, mechanical engineers, and control systems engineers, to ensure seamless project execution.
The successful applicant will have a Bachelor's or Master's degree in Chemical Engineering, with a minimum of 7 years of relevant industry experience. Proven experience in process design, simulation, and project management within the petrochemical, refining, or specialty chemicals sectors is essential. Excellent problem-solving skills, strong analytical abilities, and proficiency in process simulation software are required. Candidates must demonstrate excellent communication and interpersonal skills, with the ability to effectively present technical information to both technical and non-technical audiences. A commitment to safety and environmental stewardship is paramount. This position offers a competitive salary and benefits package, along with opportunities for professional growth and development. Our client is committed to fostering a diverse and inclusive work environment.
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6
Senior Process Design Engineer
75201 Prairie View, Texas
$125000 Annually
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Posted 4 days ago
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Job Description
Our client, a leader in the chemical industry, is seeking a highly skilled Senior Process Design Engineer to join their innovative team in Dallas, Texas, US . This role involves the conceptualization, design, and optimization of chemical processes and facilities. You will play a pivotal role in developing PFDs (Process Flow Diagrams), P&IDs (Piping and Instrumentation Diagrams), equipment specifications, and performing process simulations and calculations. Your expertise will be critical in ensuring designs meet safety, environmental, efficiency, and economic objectives. The ideal candidate will have a strong background in chemical reaction engineering, thermodynamics, fluid mechanics, and separation processes, coupled with extensive experience in process simulation software and CAD tools. You will collaborate with cross-functional teams, including R&D, operations, and safety, to bring new processes from the laboratory scale to full industrial production. This is a unique opportunity to work on cutting-edge projects and contribute to the advancement of sustainable chemical manufacturing.
Key Responsibilities:
Key Responsibilities:
- Develop and refine process designs, including PFDs, P&IDs, mass and energy balances, and equipment sizing.
- Perform detailed process simulations using industry-standard software (e.g., Aspen Plus, HYSYS).
- Specify process equipment such as reactors, heat exchangers, pumps, and separation units.
- Conduct feasibility studies and techno-economic evaluations for new process concepts.
- Ensure all designs comply with relevant safety regulations, environmental standards, and company policies.
- Collaborate with R&D teams to scale up laboratory processes to pilot and commercial scale.
- Support the engineering, procurement, and construction (EPC) phases of projects, providing design expertise and resolving site issues.
- Troubleshoot existing plant operations to identify areas for improvement in efficiency, yield, and safety.
- Prepare technical reports, design documentation, and cost estimates.
- Mentor junior engineers and contribute to the continuous improvement of design practices.
- Bachelor's or Master's degree in Chemical Engineering from an accredited institution.
- Minimum of 7 years of professional experience in chemical process design, preferably within the petrochemical, specialty chemicals, or pharmaceutical industries.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS, ChemCAD).
- Strong understanding of thermodynamics, fluid dynamics, heat and mass transfer, and reaction kinetics.
- Experience with PFD and P&ID development tools.
- Knowledge of relevant industry codes and standards (e.g., ASME, API).
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong communication and interpersonal skills, with the ability to work effectively in a team environment.
- Familiarity with project management principles is a plus.
- Experience with HAZOP studies and risk assessment methodologies.
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7
Senior Process Design Engineer
89101 Sunrise Manor, Nevada
$135000 Annually
WhatJobs
Posted 4 days ago
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Job Description
Our client is seeking a highly experienced and innovative Senior Process Design Engineer to join their remote-first engineering team. This position is crucial for the conceptualization, development, and optimization of complex industrial processes. You will leverage your expertise in chemical, mechanical, or industrial engineering principles to design efficient, safe, and cost-effective solutions that meet stringent project requirements and regulatory standards. This role demands a deep understanding of process simulation, P&IDs, equipment specification, and scale-up challenges.
Key responsibilities include leading the design and development of new processes and modifying existing ones to improve performance, safety, and sustainability. You will conduct feasibility studies, technical reviews, and risk assessments to ensure the viability and robustness of proposed designs. This involves utilizing advanced process simulation software and analytical tools to model and predict process behavior. You will be responsible for creating detailed process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and equipment specifications for procurement.
The Senior Process Design Engineer will collaborate closely with cross-functional teams, including project managers, R&D scientists, equipment vendors, and operations personnel, to ensure seamless integration and successful implementation of process designs. You will provide technical leadership and mentorship to junior engineers, fostering a culture of innovation and continuous improvement. Staying abreast of emerging technologies, industry best practices, and regulatory changes in process engineering is essential. You will also play a key role in troubleshooting operational issues and supporting plant start-ups and commissioning activities.
The ideal candidate possesses a Bachelor's or Master's degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or a related discipline. A minimum of 8 years of progressive experience in process design and engineering within relevant industries (e.g., chemical manufacturing, oil & gas, pharmaceuticals, food & beverage) is required. Proven expertise in process simulation software (e.g., Aspen Plus, HYSYS), P&ID development, equipment design, and scale-up is essential. Strong understanding of thermodynamics, fluid dynamics, heat transfer, and mass transfer principles is a must. Excellent analytical, problem-solving, and critical thinking skills are required. Exceptional communication, interpersonal, and project management abilities are crucial for effective collaboration in this remote environment. Experience with project lifecycle management and stage-gate processes is highly desirable.
Key responsibilities include leading the design and development of new processes and modifying existing ones to improve performance, safety, and sustainability. You will conduct feasibility studies, technical reviews, and risk assessments to ensure the viability and robustness of proposed designs. This involves utilizing advanced process simulation software and analytical tools to model and predict process behavior. You will be responsible for creating detailed process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and equipment specifications for procurement.
The Senior Process Design Engineer will collaborate closely with cross-functional teams, including project managers, R&D scientists, equipment vendors, and operations personnel, to ensure seamless integration and successful implementation of process designs. You will provide technical leadership and mentorship to junior engineers, fostering a culture of innovation and continuous improvement. Staying abreast of emerging technologies, industry best practices, and regulatory changes in process engineering is essential. You will also play a key role in troubleshooting operational issues and supporting plant start-ups and commissioning activities.
The ideal candidate possesses a Bachelor's or Master's degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or a related discipline. A minimum of 8 years of progressive experience in process design and engineering within relevant industries (e.g., chemical manufacturing, oil & gas, pharmaceuticals, food & beverage) is required. Proven expertise in process simulation software (e.g., Aspen Plus, HYSYS), P&ID development, equipment design, and scale-up is essential. Strong understanding of thermodynamics, fluid dynamics, heat transfer, and mass transfer principles is a must. Excellent analytical, problem-solving, and critical thinking skills are required. Exceptional communication, interpersonal, and project management abilities are crucial for effective collaboration in this remote environment. Experience with project lifecycle management and stage-gate processes is highly desirable.
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8
Senior Process Design Engineer
77002 Houston, Texas
$110000 Annually
WhatJobs
Posted 4 days ago
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Job Description
Our client is seeking a highly experienced and motivated Senior Process Design Engineer to join their dynamic team in Houston, Texas, US . This pivotal role involves leading the design and optimization of complex chemical processes, ensuring safety, efficiency, and environmental compliance. You will be responsible for developing process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), equipment specifications, and performing process simulations using industry-standard software like Aspen HYSYS or PRO/II. The ideal candidate will possess a strong understanding of thermodynamics, fluid mechanics, heat transfer, and mass transfer principles. You will also play a key role in HAZOP studies, risk assessments, and troubleshooting operational issues. This position requires close collaboration with cross-functional teams, including project managers, R&D scientists, and operations personnel. You will be expected to mentor junior engineers and contribute to the continuous improvement of our design methodologies. A Bachelor's or Master's degree in Chemical Engineering is mandatory, along with a minimum of 7 years of progressive experience in process design within the petrochemical, refining, or specialty chemicals industry. Excellent communication, problem-solving, and leadership skills are essential. This role offers a hybrid work model, blending valuable in-office collaboration with the flexibility of remote work. Join us in shaping the future of chemical innovation and contribute to cutting-edge projects that make a real impact.
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